What's the Difference Between SAG Mill and Ball Mill

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...

Optimizing your SAG mill operation - International Mining

To maximize the capacity of these circuits, the general practice is to use grates with pebble ports (reaching 100 mm) instead of normal grate openings to increase the pebble removal. In addition, operating mills at relatively higher speeds has become an option to increase mill capacity. The reasoning is because the higher the mill speed, the ...

SAG mill optimization insights by measuring inside the mill

*P. Shelley, I. Molina, D. Patsikatheodorou. Presented at Procemin GEOMET 2019 . ABSTRACT. The paper shows how measurements from inside an operating SAG mill are now a reality. The paper discusses how the measurements might affect and enhance energy efficient mill optimisation. Energy efficient comminution is a pre-occupation of mineral ...

Robust control of a SAG mill - ScienceDirect

The FB–FF controller architecture is shown in Fig. 2, where F 80 is the disturbance measurement (80% passing size in mm), F 80,nom is the nominal value of the disturbance (here 61.5 mm), P is the measured SAG mill power draw (kW), P sp is the power draw set-point (kW), f 1 is the fresh ore feed rate, (t/h), while e P and e 80 are errors (or ...

SAG Mill | Autogenous and Semi-Autogenous Mills

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

Sag Mill Weight And Parts - Gordon van Veelen

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the

SAG vs Ball Mills - COMESA

It's important to point out that in a SAG mill, the crushing load is composed of two components; the mineral rocks and the iron balls. Thus the mineral type affects SAG mills more than ball mills. Due to the heterogeneous nature of the foundations, the minerals don't possess a single hardness. The existence of this variance is what causes ...

Used Sag-mills For Sale

UNUSED FL 36' x 17' (11m x 5m) SAG Mill with 13,500 kW (18,355 HP) ABB Wrap Around Drive. Inventory ID: 6C-GM01. UNUSED FL (Fuller-Traylor) 36' x 17' (11m x 5m) SAG Mill with 13,500 kW (18355 HP) Wrap Around Drive. Manufacturer: FL .

SAG Mill Optimization using Model Predictive Control

Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

SAG Mill Trommel Screens | Multotec

The SAG mill trommel screen provides a simple mechanism to classify large volumes of mill product. Many designers and mill operators believe that the benefits of simplicity and the ability to handle throughputs in excess of 5 000 tph of solids make trommels the preferred equipment for this application. Multotec has been supplying trommel ...

Modelling SAG milling power and specific energy

This distribution affects the SAG mill load and the load affects directly the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not consider the projected feed size distribution it is likely that this mill will reach the ...

Optimization of a SAG Mill Energy System: Integrating …

An optimization is carried out to minimize the yearly cost of energy for the operation of the SAG mill. This cost includes the energy consumption cost in $/kWh and the capital cost for the PV-BESS infrastructure, prorated over the life of the battery system, accounting for the discount rate through an annuity factor (Pamparana et al. 2019a, b).The energy requirements are …

Sag Mill Maintenance - WOMP

Minding the Grind: Maintenance Options to Keep SAG Mills TurningWhen the largest machine in the plant stops working, the silence that follows typically isn't golden – just expensiveBy Russell A. Carter, Contributing Editor. Purpose-built structures such as the Skyway system from Russell Mineral. Equipment can provide a stable, safe and ...

SAG Mill - Grinding Solutions Ltd

Grinding Solutions offers the following tests for SAG mill testing and/or sizing. JKTech Drop Weight The JKTech Drop-Weight Test measures the breakage characteristics of an ore for five size fractions in the range of 13 to 63 mm, at various energy inputs (0.1 to 2.5 kWh/t). The ore-specific parameters derived from these measurements can be used in grinding circuit...

DEM investigation of SAG mill with spherical grinding …

In the SAG mill, the collisions with large energy acting on the ore mainly occur in the toe area, where the dropped steel balls and ore with high kinetic energy hit the ore and liner. As shown in Fig. 12c, the collision frequency between ore-ore and ore-media in the SP grinding system is similar in Range C (> 0.6 J). However, in the PH-SP ...

Calculation Of Sag Mill Weight From Bearing Pressures

Ball Mill Dynamic Load Calculation Heavensvoicesde. Calculation Of Sag Mill Weight From Bearing Pressures. The effect of ball mill charge pressure ball scats removal on sag mill performance an bare weight of 15 by 24 jaw mill circulating load calculation . ball mill dynamic load calculation. ball bearing load ratings and life dynamic pressure resources. ball mill critical …

SAG Mill Liner-China Hengin

SAG mill liners from Hengin are based on working conditions and mine attributes to carry out structural design, material selection, casting process design, heat treatment process design, manufacturing, on-site tracking and mapping, and continuous optimization and adjustment. Our mining mill liners serve a wide range of users of iron ore, copper ore, molybdenum ore, gold …

News - How SAG Mills Work Their Magic

The main purpose of SAG mills is to handle the grinding aspect by either preparing it so the material can proceed to be further ground or come up with a finished product after going through this stage. If you think crushing and screening can be a good alternative for this mill you are wrong for sure. It is actually worth two or three stages of ...

A mill power equation for SAG mills | Semantic Scholar

Development of an equation for tumbling charge and balls plus comparison to plant data suggests that the net mill power for cylindrical semiautogenous mills can be calculated from $${m_p} = 10.6{D^{2.5}}Lleft( {1 - 1.03J} right)left[ {left( {1 - {varepsilon _B}} right)left( {{rho _s}/{w_o}} right)J + 0.6{J_B}left( {{rho _b} - {rho _s}/{w_c}} right)} right]left( {{phi _c ...

SAG mills (semi-autogenous grinding mills) - Outotec

Features. Semi-autogenous Outotec SAG mills, as they are often called, can accomplish the same size reduction work as two or three stages of crushing and screening. Often used in grinding at modern mineral processing plants, SAG mills reduce the material directly to the desired final size or prepare it for the following grinding stages.

Sag Mill from China | Tradewheel.com

The filling rate of steel ball in the shell of the semi-autogenous mill is a main item to distinguish SAG mill and autogenous mill. In order to eliminate the impact of the accumulation of rock, the autogenous mill allows to add about 3% of the ball (Φ 80 ~ Φ 120), SAG mill steel ball filling is generally 8% ~ 12%, even up to 15%. Advantages ...

SAG Mill Chute Seal - FL

Why SAG mills leak. SAG mills leak for a variety of reasons. For example: The inlet chute seal may be constructed from wear-prone material ; If slurry flow rates are too high, the mill is unable to provide full retention ; Inefficient seal design can …

What's the difference of Ball mill, SAG mill, AG mill? - Baichy

Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod ...